What are the advantages of manufacturing and cleaning processes using atmospheric pressure plasma cleaning machines in the fiber textile industry?

Plasma cleaning machines can significantly improve the wettability of fibers and yarns. Currently, plasma plasma cleaning technology can significantly improve the wettability of processed fibers and yarns. The wettability of fibers and yarns can be significantly improved, making dyes solvent-free and achieving long-lasting dyeing effects. Hydrophobic anti fouling coatings and plasma spray gun systems can be used on fabric surfaces to meet the strict requirements of new high-performance spinning equipment.

Today we will delve into the application of atmospheric pressure plasma cleaning machine on fiber surfaces:

Materials such as fabrics, non-woven fabrics, and films require the use of plasma cleaning technology to uniformly activate and clean the surface. The micropores of the deeply processed fabric can be chemically reacted with the adhesive to form chemical bonds, making the bonding more firm. And it can be improved through subsequent processes such as dyeing, printing, or fabric finishing to enhance the wettability of water-based treatment materials. For example, surface wettability can be measured, and surface energy and structure can also be measured. Based on the mechanical properties of the bonded material, such as tensile strength testing, suitable adhesives can be found.

With the help of atmospheric pressure plasma cleaning machine, the wettability, hydrophilicity, hydrophobicity, oleophobicity, multifunctional coatings and other functions of the product surface can be improved. Plasma cleaning technology has a series of different surface characteristics such as adhesion, composite, printing and dyeing. By using low-temperature plasma technology for activation and coating treatment, the surface properties of textile fibers can be significantly improved through plasma cleaning treatment, which has good effects on improving wettability, enhancing dyeing performance, improving bonding effect, and anti-static performance.

The following are the common functions of plasma cleaning machines on fiber surfaces:

1. Improving Wettability: The atmospheric pressure plasma cleaning machine can remove oil stains, impurities, and weak boundary layers on the fiber surface. At the same time, introducing hydrophilic groups such as hydroxyl and carboxyl groups can increase the fiber surface, reduce the contact angle, and greatly improve the wettability of the fiber. This is beneficial for subsequent processing such as dyeing and finishing, allowing the dye or finishing agent to better spread and penetrate the fiber surface.

2. Improving dyeing performance: After plasma treatment, the surface roughness of the fiber increases, the specific surface area increases, and the surface chemical properties change, which is conducive to the adsorption and binding of dye molecules. So when dyeing, the dyeing rate, dyeing depth, and uniformity of the dye can be improved, the amount of dye and dyeing time can be reduced, and the color fastness of the dyed fabric can also be improved.

3. Improving bonding effect: Plasma cleaning equipment can clean the surface of fibers and increase the bonding strength between fibers and other materials (such as resins, coating agents, matrix in fiber-reinforced composites, etc.).

4. Improving anti-static performance: Plasma cleaning machines can treat conductive channels that can form on the surface of fibers, or increase surface hydrophilicity, making it easier for static charges on the fiber surface to disperse, thereby reducing the resistance of the fiber surface and improving anti-static performance. This can reduce the problems of dust collection, entanglement, and electric shock caused by static electricity during the processing and use of fabrics, and improve the quality and performance of products.

In summary, the cleaning effect of plasma cleaning machines is affected by factors such as plasma type, processing power, processing time, and gas type. In addition, the common functions of plasma cleaning machines on fiber surfaces were explained, such as rapidly improving the wettability, dyeability, adhesion, and anti-static performance of fiber surfaces after plasma cleaning technology treatment.