How does a plasma surface cleaning machine treat non powder products on the surface, what changes can it bring to the product, and what solutions can it provide? Let's talk in detail:

Firstly, through plasma cleaning treatment, hydrophilic groups such as hydroxyl and carboxyl groups can be introduced onto the surface of the powder, transforming its surface properties from hydrophobic to hydrophilic and improving its dispersibility and wettability in aqueous solutions. For example, in the fields of coatings, inks, etc., hydrophilic powders can be better mixed with water-based media;

Secondly, plasma can alter the surface atomic structure, generate more active sites, and increase the surface activity of the powder, which is beneficial for the powder to participate in 

subsequent chemical reactions and adsorption processes, and improve the catalytic efficiency of the catalyst powder in the field of catalysis.

Finally, for polymer powders, plasma cleaning technology can adjust their surface energy and improve their compatibility with other materials.

For example, in the process of plastic cleaning and modification, the plasma treated plastic powder can bind more tightly with other additives, thereby improving the overall performance of the material and enhancing the bonding and coating effects.

When powder is used in bonding or coating processes, low-temperature plasma cleaning machine treatment can remove weak boundary layers on the surface, increase surface roughness and activity, and form stronger chemical bonds between the powder and the bonding or coating substrate, thereby improving bonding strength and coating firmness. The following examples perfectly illustrate the application effect of plasma cleaning machines,

1. The adhesion between ceramic powder and metal substrate needs to be improved by plasma cleaning technology;

The plasma cleaning machine can improve the uniformity of the coating surface, distribute it more evenly on the base surface during the coating process, form a uniform coating, and thereby improve the quality and performance of the coating, making it smoother during powder spraying.

2. In the semiconductor manufacturing process, the semiconductor process requires high purity and surface cleanliness of the powder. Plasma treatment can accurately remove impurities on the surface of the powder, providing a clean and active surface for subsequent photolithography and etching processes, ensuring the accuracy and yield of chip manufacturing.

3. In the biomedical field, hydroxyapatite powder and other biomaterials need to be treated with plasma cleaning technology in tissue engineering and drug carriers, which can improve the good biocompatibility and surface activity of the product surface.

The dual spray gun online plasma cleaning machine of Zhenyi Co., Ltd. is a specially designed plasma cleaning machine that generally adopts a dual nozzle plasma design, with a wider processing range and the ability to perform dual processing. Its advantages are as follows:

1. Rotating plasma nozzle: By rotating the plasma nozzle, it can ensure that the plasma acts uniformly on the entire surface, efficiently covering it, especially suitable for processing complex shapes or three-dimensional workpieces such as cylinders, spheres, or irregular surfaces.

2. Atmospheric pressure operation: Working at atmospheric pressure, the equipment has a simple structure and is suitable for integration into continuous production lines. Fast start-up: no vacuum time, fast start-up speed, suitable for efficient production;

3. Efficient cleaning and activation: Plasma cleaning can efficiently remove pollutants: effectively remove organic pollutants, oxides, and particles on the surface, increase the surface energy of materials, and enhance their adhesion with coatings, adhesives, or binders.

4. Multifunctionality: Multiple gas options: Supports gases such as oxygen, ammonia, argon, etc. to meet different surface treatment needs, fully utilizing the cleaning, activation, activation, and modification effects of plasma cleaning equipment.

Plasma cleaning machine is a non-contact process that does not cause mechanical damage to the surface of materials. It is an environmentally friendly and energy-saving cleaning method that does not use chemical solvents and reduces environmental pollution. And it is automatic control, which can support PLC or computer control to achieve automatic operation. And intelligent monitoring: equipped with sensors and monitoring systems, real-time monitoring of processing effectiveness and equipment status.

At present, plasma surface cleaning machines can be widely used in various materials, including plastics, metals, ceramics, glass, composite materials, electronics, automotive, medical, optical, packaging, and semiconductor industries.

Plasma cleaning technology has become one of the important technologies in the field of surface treatment, suitable for various materials and industries, especially for the processing of complex shapes and precision components. If you have specific needs or problems in this area, you can contact the professional technical service team of Equipment Seismometer Co., Ltd. for customized solutions.