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Why is AF plasma spraying coating equipment used in the field of solar cells

source:本站author:超級管理員time:2025-03-04views:54878846

The plasma spray coating machine can apply one or more layers of thin film on the surface of the conductive film of solar panels to change the optical properties, mechanical properties, and chemical stability of solar or lithium batteries, thereby meeting the demand for new energy in different application fields. Currently, AF plasma spray coating equipment is often used in fields such as glass, architectural glass, automotive, optics, mobile phone and tablet screens, and circuit boards.


AF plasma spraying coating machine is for thin films. In the front, the residues on the surface can be cleaned by plasma, and then different liquids can be atomized into fine spray by the plasma spraying coating machine, so that they can be evenly sprayed on the surface of solar cells to achieve specific functions.


The surface of solar cells generally requires scratch resistant and oil repellent coatings (anti fingerprint), anti reflective coatings to increase transparency and reduce reflection, improve surface hardness and corrosion resistance. The use of AF plasma spraying coating equipment during the coating process is to form a layer of anti fingerprint (AF) coating on the material surface, thereby improving the surface performance and user experience of the product. The reasons and advantages of using AF plasma spraying coating equipment in the field of solar cells are as follows:


1. The AF anti fingerprint spray coating machine has oil repellency, which can effectively reduce the adhesion of fingerprints and oil stains on the surface of solar cells.

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2.AF spray coating machines usually have high hardness, which can enhance the scratch resistance of lithium battery surfaces, extend product service life, and reduce surface scratches.


3. AF spray coating equipment can make the surface smoother, improve the tactile sensation, and enhance the user's operating experience.


AF plasma spraying technology can prepare uniform and highly conductive nano thin films on the surface of solar panels, reducing resistance losses and improving electronic transmission efficiency. For example, after plasma deposition, the conductivity of indium tin oxide or zinc oxide coatings can be further improved, and anti reflection and anti reflection effects can be achieved: by designing nanoscale anti reflection films, the reflectivity of the solar panel surface can be reduced, increasing the transmission of light. Plasma pretreatment: Before coating, surface oil and oxide layers are removed by plasma cleaning, and surface roughness is increased by physical bombardment (such as Ar plasma) to enhance the mechanical fit between the coating and the substrate. 


The active particles in the plasma, such as oxygen and nitrogen, react with the substrate surface to generate hydroxyl or amino groups, which form chemical covalent bonds with the subsequently sprayed AF coating (such as fluoropolymers). After the dyne value test, the adhesion is further improved.


Advantages of AF plasma spraying coating equipment:

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1. AF plasma spraying coating equipment can achieve high-precision coating spraying on the surface of solar lithium batteries, ensuring uniform coating. Currently, it is suitable for products with high surface quality requirements, such as mobile phone screens, automotive interiors, and optical components.


2. Advantages: AF plasma spraying coating equipment supports multiple coating materials (such as AF coating, anti reflective coating, waterproof coating) and spraying methods. Application: Meet the needs of different industries and applications, and improve the applicability of equipment.


3. AF plasma spraying coating equipment uses gas as the spraying medium, avoiding the use of chemical solvents, reducing environmental pollution, meeting environmental protection requirements, and reducing production costs.


4. AF plasma spraying coating equipment can achieve automated operation, improve production efficiency, and is suitable for large-scale production, reducing labor costs.


5. The AF plasma spraying coating equipment adopts high-quality components and a stable control system to ensure long-term stable operation, reduce failure rates, and improve production continuity.


The seismometer AF plasma spray coating machine significantly improves the efficiency, lifespan, and reliability of solar panels through the triple effects of conductivity optimization, optical control, and environmental protection of nanoscale coatings. Its efficient and environmentally friendly process characteristics also make it one of the key technologies for reducing costs and increasing efficiency in the photovoltaic industry.


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