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The advantages and differences between plasma spraying machines and plasma cleaning machines on the market

source:本站author:超級管理員time:2024-12-09views:7095

In the electronics industry, plasma spraying machines are widely used, and the following are some of the main application areas and advantages:

1. LED film: Plasma spraying can achieve low-cost production of high-performance LED film. The evaporation and activity of film-forming materials can be achieved simultaneously through reactive plasma sources, thereby producing high-quality crystalline films at low temperatures and reducing production costs.

2. Electronic products: Through nanofilm technology, the entire machine, modules, and printed circuit boards of electronic products can be protected, improving their durability and stability.

3. Coated PCB board: Plasma coating technology can form a hydrophobic and waterproof film layer on the surface of the PCB, protecting the circuit board from moisture, environmental pollution, and oxidation corrosion.

4. Mobile phone parts: For mobile phone parts that require separate coating, such as buttons, earphones, etc., atmospheric plasma nano coating can achieve local treatment, improve the waterproof performance of the product, and do not affect the subsequent bonding and bonding process, improving work efficiency and reducing production costs.

In the 3C consumer electronics industry, plasma surface treatment technology has been widely applied, which helps to improve the stability and reliability of electronic product assembly, enhance user experience, and improve product competitiveness.

6. Plasma treatment can functionalize the surface of materials without affecting their overall performance, and is suitable for various surface treatments, including surface activation of active sites generated by bond breakage, grafting of chemical structures and functional groups, removal of material volatility (etching), dissociation of surface pollutants or layers (cleaning), deposition of conformal coatings, etc.

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7. Environmental Protection and Efficiency: As an environmentally friendly and efficient protective technology, plasma nano coating has the advantages of stable thickness and high film quality, and is highly favored by major electronic manufacturers.

In summary, the application of plasma spraying machines in the electronics industry covers many aspects from material surface treatment to product protection. It not only improves the performance and reliability of products, but also helps to reduce production costs and enhance environmental protection. On the market, in addition to plasma spraying machines, there are also plasma cleaning machines, which are two different types of equipment with significant differences in working principles and application fields. Let me lead you to learn more about them together:

1. Working principle: Plasma spraying machine: In order to improve surface performance and functionality, high-temperature and high-energy plasma spraying materials are used. It generates plasma through arc discharge or radio frequency induction, heats the material to a molten or semi molten state, and sprays it at high speed onto the surface of the pre treated workpiece to form a sturdy surface layer. And plasma cleaning machine: a cleaning and surface treatment equipment based on plasma technology. It uses active ingredients in plasma to treat the surface of the sample, applying sufficient energy to the gas to ionize it and form plasma, thereby achieving the purpose of cleaning and coating.

2. Application areas: Plasma spraying machine: It has been widely used in aerospace, metallurgy, electronics and other fields for material surface strengthening and modification, making the substrate surface have characteristics such as wear resistance, corrosion resistance, and high temperature oxidation resistance.

Plasma cleaning machine: It has been widely used in the fields of semiconductors, optoelectronics, medical devices, materials science, etc., for surface cleaning and activation treatment, improving the adhesion and adhesion of products.

3. Processing effect: Plasma spraying machine: After spraying, the coating is dense, the bonding strength is high, and the sprayed material is not easily oxidized because inert gas is used as the working gas.

Plasma cleaning machine: capable of achieving effects that are difficult to achieve with conventional cleaning methods, especially for complex shaped surfaces or hard to contact areas, plasma cleaning machines can provide comprehensive cleaning effects.

4. Operating environment: Plasma spraying machine: can be operated in atmospheric environment or vacuum environment to meet different spraying requirements. Plasma cleaning machine: In order to achieve finer and more controllable cleaning effects, it is usually cleaned inside a vacuum chamber.

In summary, plasma spraying machines are mainly used for surface spraying and modification of materials, while plasma cleaning machines focus on surface cleaning and activation treatment. They play an important role in industrial manufacturing and materials science, and are widely used.


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